This project is for a set of leg armour for Kevin J.
It is made from 16ga. 304 Stainless Steel
and 14ga. on the knees



This page is depicting as we work on the Armour.


-21 June 2019-
The general concept.
The pattern for part of the knee in 14ga. SS.
Working the knee cops. -29 June 2019-
TIGing the cop together.
Both knee cops are welded. -1 July 2019-
Semi Clean-up.
-2 July 2019-
Lame articulation parameter.
Lames on the steel.
-3 July 2019-
Lame aligning.
-5 July 2019-
2 Lame aligning.
.
-11 July 2019-
Pattern for the cuisse.
-12 July 2019-
Shaping the cuisse.
-15 July 2019-
Shaping the second cuisse.
General feel of the upper leg armour.
-16 July 2019-
Top of the cuisse.
. .
-19 July 2019-
The upper part of the cuisse outside.
Inside of the cuisse.
-20 July 2019-
The cuisse side guard raw.
-20 July 2019-
The cuisse side guard srated the line-up.
-23 July 2019-
Work still on the cuisse outside.
. .
-24/25 July 2019-
Working on the back of the cuisse and hinges.
-2 Aug 2019-
Working on the back of the cuisse.
Made a new pattern, had issues with the old one.
Working the edges. The general flow of the lines
-3 Aug 2019-
The back lame of the cuisse.
-7/8 Aug 2019-
New design for the sabatons.
-10 Aug 2019-
Shaping the sabatons.
-20 Aug 2019-
Starting on the greaves.
.
-21 Aug 2019-
Working on the greaves, the general look.
-22 Aug 2019-
Working on the greaves and rivet holder.
-26 Aug 2019-
Working on the sabaton.
-27 Aug 2019-
Working on the second sabaton.
-27 Aug 2019-
Starting to equalize the greaves.
-30 Aug 2019-
Working on the greaves / sabaton, the general look.
-2 Sept 2019-
Working on the greaves.
-4 Sept 2019-
Working on the greaves/sabatons after TIG welding.
-6 Sept 2019-
Getting ready to TIG the greave to the lower part of the sabatons.

Closer look before the weld.
-9 Sept 2019-
Working on the left greave.
-10 Sept 2019-
Cleaning the left greave.
A general look to see if the look and feel the same.
-16 Sept 2019-
Cow-mouth toe.
The pattern.
-17 Sept 2019-
Both toes are done, now comes the back of the greaves.
. .
-19 Sept 2019-
Knee-cop side guards markup.
-20 Sept 2019-
Pattern for the back of the greaves on steel.
Cut and ready to shape.
-23 Sept 2019-
Starting to shape the back of the greaves.
More form.
-24 Sept 2019-
Working on the sides.
The matching of the side shapes.
-27 Sept 2019-
Working on the back of the greaves.
Working on the second one.
-30 Sept 2019-
Working the parts together.
The general look, still some shaping to do.
-4 Oct 2019-
Working on the lower part of the back greave.
Another look.
-7 Oct 2019-
Getting the bottom in form.
The general look.
With boot. With the spurs.
After the TIG weld raw work. Raw work, to get the general idea.
Matching and shaping the pieces together. Another look.
Matching the sides and worked on the overlap.
-21 Oct 2019-
Mounting the Hinges.
The general look.
-22 Oct 2019-
New pattern for the side guard.
-28 Oct 2019-
Working on the second back greave.
Mounted the hinges, still need to algin the sides and work more on the calve muscle on both.
-29 Oct 2019-
Working on the side guards, still need to do the clean-up.
-1 Nov 2019-
Working on the second side guard.
After raw cleaning..
-4 Nov 2019-
Welding the first side guard.
The general look..
-5 Nov 2019-
Starting the clean-up.
Keeping a space between the lames so they have room to move...
This is the E-Clip so you can change the toe. General look of the right greave...
11-6-2019
The last welding on this project.
Another look, now comes the clean-up...
11-8-2019
Worked on the last sabaton.
Started the clean-up and the last knee-cop. The E-Clip did not hold as well as this did.
11-9-2019
So the lower leg armour is done.
. .
11-11-2019
How the back of the Cuisses hold.
General update, need to make one more lame for the greave and the knee-cop.
11-12-2019
How to hold the greave to the lame. Amy helping to get these rivets set.
The look of the . One leg all done. All we need is the lamp Shade!
11-15-2019
Placed the brushed finish on the last parts of the armour.
Both legs are done, now some fine tuning and this goes in the mail.


To the OnLineArmory.com

Klaus Jurgen Gehr (Armorer)

You can contact me at: klaus@onlinearmory.com
Last Modified: Aug. 30, 2019